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熱噴涂設備-噴鋅機-噴鋁機

 

噴砂環保設備題材

熱(re)靜電粉末噴涂機(ji)器(噴鋅機(ji),噴鋁機(ji),噴鋅鋁鎂(mei)合金機(ji))題材

Thermal spraying equipment (spraying zinc machine, spraying aluminum machine, spraying  injection machine spraying zinc alloy machine) series

·熱(re)(re)粉末噴(pen)塑(su)系(xi)列表具體(ti)步驟:以(yi)這(zhe)種熱(re)(re)原(yuan)將粉末噴(pen)塑(su)素材(橡膠(jiao)線或粉材)預熱(re)(re),熱(re)(re)傳遞的素材轉變(bian)成(cheng)熔融(rong)或半(ban)熔融(rong)心態的水分子(zi),這(zhe)種水分子(zi)以(yi)壓縮的空氣(qi)質量為推動力以(yi)必(bi)須的進程(cheng)沖(chong)擊試(shi)驗并(bing)沉積(ji)物(wu)在基人體(ti)面上方,轉變(bian)成(cheng)具必(bi)須性能(neng)指標的粉末噴(pen)塑(su)層。

·以出示電熱(re)器(qi)鍋爐的(de)(de)(de)(de)各個(ge),可分(fen)(fen)成熔化(hua)法和電熱(re)器(qi)法。兩者涉及(ji)到(dao)熔化(hua)燃燒(shao)粉(fen)末(mo)(mo)粉(fen)末(mo)(mo)涂(tu)(tu)裝(zhuang)、爆(bao)燃粉(fen)末(mo)(mo)粉(fen)末(mo)(mo)涂(tu)(tu)裝(zhuang)及(ji)快速燃燒(shao)粉(fen)末(mo)(mo)粉(fen)末(mo)(mo)涂(tu)(tu)裝(zhuang)(HVOF);再者比如脈(mo)沖涂(tu)(tu)裝(zhuang)料(liao)(liao)(liao)的(de)(de)(de)(de)工(gong)(gong)藝及(ji)等陰(yin)(yin)陰(yin)(yin)鋁(lv)離(li)(li)子(zi)涂(tu)(tu)裝(zhuang)料(liao)(liao)(liao)的(de)(de)(de)(de)工(gong)(gong)藝(又分(fen)(fen)過熱(re)蒸(zheng)汽等陰(yin)(yin)陰(yin)(yin)鋁(lv)離(li)(li)子(zi)涂(tu)(tu)裝(zhuang)料(liao)(liao)(liao)的(de)(de)(de)(de)工(gong)(gong)藝與水(shui)穩等陰(yin)(yin)陰(yin)(yin)鋁(lv)離(li)(li)子(zi)涂(tu)(tu)裝(zhuang)料(liao)(liao)(liao)的(de)(de)(de)(de)工(gong)(gong)藝)。涂(tu)(tu)裝(zhuang)料(liao)(liao)(liao)的(de)(de)(de)(de)工(gong)(gong)藝的(de)(de)(de)(de)工(gong)(gong)藝對(dui)涂(tu)(tu)膜產生了比較重要的(de)(de)(de)(de)影響的(de)(de)(de)(de)是(shi)涂(tu)(tu)裝(zhuang)料(liao)(liao)(liao)的(de)(de)(de)(de)工(gong)(gong)藝溫(嚴(yan)格執行的(de)(de)(de)(de)說(shuo),是(shi)溶滴碰(peng)撞基表淺面(mian)時的(de)(de)(de)(de)溫)和溶滴碰(peng)撞外面(mian)的(de)(de)(de)(de)的(de)(de)(de)(de)速度(du)。

·斯特爾熱(re)噴塑操(cao)作系統主要應(ying)用來(lai)電力鐵塔、燈桿(gan)、橋(qiao)梁施(shi)工、水閘們、輪船(chuan)等架鋼結構框架大大小(xiao)常態化防腐施(shi)工及(ji)造(zao)紙助劑(ji)烘缸(gang)、紙箱印刷輥、曲軸等鋁件的(de)表皮磨(mo)損情況的(de)噴塑修補,還(huan)適應(ying)用來(lai)濾波電容、電瓷(ci)行業中的(de)電極材料噴塑等。

·Thermal spraying series process: Add some heat source and to heat up the spraying materials(Wire or powder materials), heated material form melting or half melt condition of particles, These particles are power by compressed, to certain speed for the impact and deposition in the matrix surface, form a spray coating with some characteristics.

·To the different provide between heat source it can be divided into burning method and heating method. The former includes combustion flame spraying, explosion spraying and the flame spraying (HVOF); The latter include arc spraying and plasma spraying (is divided into atmospheric plasma spraying and plasma spraying water stability). Spraying process have an important impact on the coating is that spraying temperature (Strict said, it is the temperature of dissolve drops the matrix surface of the impact) and dissolve the speed of the impact drops surface.

·Stel hot spraying System, which is used for light pole, Bridges, tower, the locks, shipbuilding and other structural long-term anti-corrosion and paper dryer, printing roll, crankshaft etc of workpiece surface wear spraying repair, also applies to capacitor, electroceramics electrode coating industry.

 

鍍層作用 Coating function

合理性法國F.N.LONGO對熱噴涂料涂覆(fu)的分級的辦(ban)法,涂覆(fu)按基(ji)本功能可劃分成:

1、耐(nai)磨性損涂膜。包涵抗(kang)黏住(zhu)偏(pian)磨、外表困乏偏(pian)磨涂膜和耐(nai)沖濁涂膜。在當(dang)中有(you)一點(dian)現狀再有(you)抗(kang)環境溫(wen)度(du)(<538C)磨壞(huai)和抗(kang)較高溫(wen)度(du)(538~843C)損壞(huai)鋁(lv)層之分。

2、耐溫抗陽極(ji)氧化的(de)納米涂覆。這種納米涂覆也包括持(chi)續高溫時(shi)(在(zai)當中有(you)陽極(ji)氧化的(de)熱場、耐腐蝕不銹(xiu)鋼甲烷氣體、高出843℃的(de)沖蝕及熱障(zhang))和(he)熔(rong)(rong)(rong)融(rong)合金(jin)時(shi)候(其(qi)中的(de)有(you)熔(rong)(rong)(rong)融(rong)鋅、熔(rong)(rong)(rong)融(rong)鋁、熔(rong)(rong)(rong)融(rong)鐵和(he)鋼、熔(rong)(rong)(rong)融(rong)銅)所用的(de)耐磨涂層。

3、抗下墊(dian)面層和浸(jin)漬的(de)耐灼(zhuo)傷納米(mi)涂層。下墊(dian)面層的(de)耐灼(zhuo)傷包涵企業暖(nuan)場、鹽性暖(nuan)場、田野暖(nuan)場等(deng)有的(de)的(de)耐灼(zhuo)傷;浸(jin)漬的(de)耐灼(zhuo)傷包涵飲(yin)水談(tan)水區、非飲(yin)水談(tan)水區、熱談(tan)水區、蒸餾水、有機化學和飲(yin)食手工(gong)加工(gong)等(deng)有的(de)的(de)耐灼(zhuo)傷。

4、電導(dao)(dao)和內阻(zu)納(na)米涂膜(mo)。宜種納(na)米涂膜(mo)適用電導(dao)(dao)、內阻(zu)和屏(ping)弊。

5、可以恢復(fu)尺寸大小表層(ceng)(ceng)。這種表層(ceng)(ceng)用到鐵(tie)基(ji)(可鉆削與可切削的和(he)金(jin)鋼和(he)耐蝕(shi)鋼)和(he)有色(se)和(he)金(jin)和(he)金(jin)(鎳(nie)、鈷、銅、鋁、鈦及用戶的和(he)金(jin))相關食品。

6、廠(chang)家主件開距操作金屬耐磨(mo)涂層(ceng)。這類金屬耐磨(mo)涂層(ceng)可(ke)磨(mo)。

7、耐催(cui)化(hua)灼(zhuo)傷表層。催(cui)化(hua)灼(zhuo)傷涉及各式酸、堿、鹽(yan),各式有機(ji)酸物物和(he)各式有機(ji)酸催(cui)化(hua)有機(ji)溶劑的灼(zhuo)傷。

 

Coating can be divided in function according to the US F.N.LONGO of method that the classified method of thermal spraying coating.

1. Wear resistance coating. Including resistance to stick with wear, wear coating surface fatigue and resistance to blunt turbidity coating. Some of them have difference such as fight microtherm wear(<538C) and high temperature resisting wear coating(538~843C).

2. Heat resistant antioxidant coating. This coating process application of coatings including high temperature( There are oxidation atmosphere, corrosive gas, higher than 843℃ of erosion and thermal barrier) and molten metal process(There are melting molten aluminum, zinc, iron and steel, melting molten copper).

3. Atmospheric corrosion resistance and dipping coating. Atmospheric corrosion caused by corrosion including industrial atmosphere, atmosphere, atmosphere of salt field, etc; Dipping corrosion caused by corrosion including drinking water, the drinking water, hot water, salt water, chemical and food processing, etc.

4. Conductivity and resistance coating.The coating used for electrical conduction, resistance and shielding.

5. Restore size coating. The coating used for some products made by iron (Carbon steel and corrosion resistant steel that can but cutting and grinding) and non-ferrous metal (Nickel, cobalt, copper, aluminum, titanium and other alloy).

6. Mechanical components clearance control coating.The coating can be ground.

7. Chemical corrosion-resistant coating. Chemical corrosion including all kinds of corrosion such as Acid, alkali, salt, all kinds of inorganic and organic chemistry of the medium.

噴砂機器編

產(chan)品的基本特(te)征(zheng) Product features

穩(wen)定(ding)路弧(hu)光噴漆(qi)(qi)機是你(ni)平臺制造開發(fa)設計(ji)的的廠品。它是以電(dian)生產弧(hu)光為電(dian)熱(re)鍋爐,將合(he)金(jin)絲(si)融化,以實(shi)行壓縮(suo)熱(re)空氣實(shi)行霧化吸入及水(shui)冷卻,將需噴漆(qi)(qi)用合(he)金(jin)絲(si)吹成微細粒(li)狀,穩(wen)定(ding)路噴向由預加工處理(li)零部件表層(ceng),兌換很理(li)想表層(ceng)。

High speed arc it's research and development of a high efficiency, low energy consumption and high-tech products. It is produced as heat source, electric arc will melt metal wire, to compressed air atomization and cooling, on will be spraying with wire micro-sized particles blow in, the gush after pretreatment to the surface coating, obtain ideal.

用于時間范(fan)圍 Applicable scope

1. 電力塔、關鍵點、水鑄鐵閘門、船(chuan)運(yun)等鋼組成(cheng)噴鋅噴鋁防銹(xiu)。

2. 印染烘(hong)缸、印刷制版(ban)輥、曲軸等軸類(lei)零件的(de)表面摩擦(ca)的(de)噴(pen)涂(tu)料牙齒(chi)修復。

3. 電(dian)(dian)解電(dian)(dian)容、電(dian)(dian)瓷制造(zao)行業的探(tan)針噴漆等。

4. 熱水鍋(guo)爐四管、制粉系統(tong)(真空風機風扇葉片(pian)及蝸殼(ke))、滾筒軸、烘缸、軸類、合金模(mo)具(ju)等(deng)防磨防污(wu)靜電噴涂(tu)層。

1. The Eiffel Tower, the bridge, the water gate, shipbuilding and other steel structure spraying zinc corrosion spraying aluminum.

2. HongGang papermaking, printing roll, crankshaft etc the surface of spraying repair wear .

3. Capacitance, electroceramics electrode coating industry.

4. Four tube boiler, system powder system (their impeller and spiral), roller, HongGang axle, mould as well as the grinding corrosion spraying layer.

 

服務(wu)器(qi)材質Model

STR-400

STR-400A

STR-250-D

鍵入額定(ding)電壓Input voltage

3相AC380V、50Hz

載荷系數輸出精(jing)度額(e)定功率(lv)Rated output power

18kw

13kw

7kw

載荷系(xi)數(shu)感應電流Rated current

400A

300A

250A

輸送(song)輸出功(gong)率Output voltage

21~45V

18~42V

14~36V

 

過載(zai)率Load rate

60%

電流電壓調準級數Voltage regulation series

粗、細調各3檔、共9檔

寬度圖寬度Envelop dimensions

600×460×850

重量(liang)體積Weight

215kg

195kg

140kg

隔(ge)絕等(deng)級Insulation class

E

 

包括技術(shu)性(xing)性(xing)能 Main technical parameters

噴涂料村料

Spray materials

數據線孔徑

Wire diameter(mm)

長用辦公工作電流

Common working current(A)

輕載電壓降

load voltage(V)

選取新鮮空氣帽通徑

Choose air hat caliber(mm)

噴漆能力

Spraying efficiency(kg/h)

鋅絲Zinc wire

1.2-3.0

80-210

18-30

6-8

32

鋁絲Wire

1.2-3.0

120-240

25-38

6-8

30

銅線(xian)Copper wire

2.0

150-200

35-40

7-8

18

高高碳鋼絲High carbon steel wire

2.0

150-220

10-44

8

21.5

不(bu)銹鋼纜Stainless steel wire

2.0

150-220

10-44

8

32.5

鋅鋁Zinc, aluminum

1.2-2.0

80-110

18-28

7

19-28

鉛錫合金屬絲 Lead-tin alloy silk

1.2-3.0

 

 

 

 

 

本套(tao)機器由快(kuai)速電(dian)孤(gu)噴槍、電(dian)孤(gu)噴塑開關電(dian)源包含。另需(xu)配(pei)套(tao)方案(an)機器:室內(nei)空汽解壓宿機、室內(nei)廢氣(qi)空氣(qi)濾芯器、放絲盤(pan)架(jia)。

This set of equipment by the arc gun, arc spraying of power supply. Take another corollary equipment: air compressor, air cleaner, put silk plate frame.

空氣質量負壓

Air pressure

投入電源適配器

Input power

工作輸出熱效率

Output power

導出變壓器空載的電壓

Load voltage output

電壓毛重

Power weight

修整線電壓

Adjusting voltage

>0.5Mpa

380V(相電壓)50HZ

16KW

18-44V

178kg

0-24V

 

選取(qu)混(hun)合式(shi)式(shi)電(dian)(dian)機控制氣、電(dian)(dian)電(dian)(dian)源開(kai)關,方法(fa)更方面,可保證(zheng)長遠距離登(deng)高(gao)工作。

再生(sheng)顆(ke)粒航空車速達420m/s以(yi)上的。

心軸暖(nuan)濕氣流高速度達600m/s。

耐磨(mo)涂層沉積狀率低于75%。

The one-piece electric control pneumatic, electric switch, the operation more

convenient, may realize the long distance race homework.

The speed of 420 particles m/s above.

Axial flow speed of 600 m/s.

Coating deposition rate of more than 75%.

 

噴槍稱重

Gun weight

冷空氣負壓

Air pressure

氧氣所耗量

Air consumption

送絲重力

Send silk gravity

控速條件

Speed range

讀取輸出功率

Input voltage

2.65kg

>0.5Mpa

>1.85m3/min

>8kg

無極控速

≤24V(直(zhi)流變壓(ya)器)

 

噴塑機械設備全系列

1、脈(mo)沖噴(pen)漆機關鍵用(yong)作(zuo)鋼框架的大適用(yong)面(mian)(mian)積防銹及變(bian)形(xing)或生產制作(zuo)過錯(cuo)的零件表面(mian)(mian)能修理和配制電(dian)(dian)容(電(dian)(dian)容器)導電(dian)(dian)涂覆(fu)等。

2、重(zhong)點(dian)噴(pen)涂工藝涂料:鋅(xin)、鋁等。

3、通過有所不同加工(gong)前提條件(jian)的(de)(de)加工(gong)所需(xu),該電孤噴槍(qiang)可比較(jiao)固定在機床主軸上(shang)對守則的(de)(de)大(da)工(gong)件(jian)的(de)(de)做好(hao)靜(jing)電粉末(mo)噴涂。

4、應用拉(la)式弧(hu)光噴槍,推式弧(hu)光噴槍也能令用。

5、該電源(yuan)線將噴槍負(fu)荷有效控制、送(song)絲調壓、乙炔氣導壓管集一體是非常理想(xiang)的(de)電弧放電噴噴塑系統。

1、It is mainly used in the steel structure of the large area antisepsis and wear or processing error of parts surface repair and preparation capacitance conductive coatings, etc.

2、Main spraying materials: zinc, aluminum, etc.

3、The arc gun can be fixed in the machine tool of the rules on the great work a spray according to the different working conditions of production needs.

4、It can be used to pull type arc gun, also in push type arc gun.

5、The power supply conditions have gun control, wire feeding speed, gas pipeline, etc. Is the ideal arc spraying spraying special equipment.

弧光噴涂料:
脈沖橡膠線粉末涂裝也是項融合了焊接生產施工工藝的單純性和輕便性的熱粉末涂裝科技,這方面不錯的外表層補救科技事實上能否在很多的地點快捷地用到。并且,脈沖粉末涂裝設備的喂料意識使之能否很好地app于大總面積外表層補救環境,假如中超大搭建的金屬結構的和中超大輪輥。

應 用:
軸頸、軸承修復
輪輥表面修復
建筑鋼結構保護

方  法:
脈沖數據線熱涂裝料將數據線切底受熱、霧化吸入,并將液滴噴灑于到類件外層外層。該加工選用脈沖熱處理,而是選用氧-助燃劑烈焰汽化合金。在另一個雙股系統里,脈沖鼓勵倆個填裝了需涂裝料產物的數據線反相極頭,數據線的雙向點單獨固定在文件壓縮暖空氣噴灑于頭右前方,當脈沖會產生的能量受熱數據線,噴灑于頭將熔融液滴噴上類件外層外層。機械裝備入料器將五種數據線持續時間供應給有保障脈沖涂裝料和汽化的材料的提供給。

實 踐:
壓縮空氣噴射方法在線材電弧噴射系統的使用,使得熔融粒子的氧化速度要比其它使用惰性載流氣體系統更快。因而,線材電弧噴涂涂層的顯微照相揭示,本方法制備的材料氧化率百分比要比用等離子或HVOF系統制備的其它噴涂涂層要高,涂層的硬度也要增加不少,盡管這個氧化過程可能影響到一些應用。除壓縮空氣外,氮氣也可以作為離子化氣體以減少沉積過程中的氧化物。
線材電弧噴涂可以生產特殊的50-50仿合金涂層。因為雖然電弧必須在兩線之間激發,但線材可以是不同的材料。通過使用不同類型的兩種線材,涂層會形成混合體。如果有這種特殊的涂層需求,線材電弧噴涂將是比較實用的選擇。
 
噴鋅是各方面軸類的防護衣、抗腐蝕的環保設備。為嚴防軸類的表皮的鈍化,近半年普遍都運用面漆清洗,其抗腐蝕年現普遍在3-5年,以至于須得長期性性對其進行修理、清洗,所耗大批人員人力。現運用軸類的表皮噴砂后噴鋅、再在噴漆的施工工藝對其進行清洗,抗腐蝕年現能達30年這些不同清洗。
維護方便快捷:噴涂可直接在現場進行,無需拆裝;
1.噴鋅、噴鋁、噴銅可修復性強:結構件在加工、起吊、運輸、安裝過程中,涂層易被碰壞、劃傷,電弧噴涂技術可以進行修復;
2.與金屬基體的結合力好:電弧噴涂層與基體以機械熱鑲嵌和微冶金結合共同作用,涂層表現出好的結合力,是火焰噴涂的3倍,在所有防腐涂層里結合力較好;
 3.涂層質量好:電弧噴涂(噴鋅、噴鋁、噴銅))加熱絲材方式為電弧加熱,絲材融化溫度高,融化均勻,噴涂致密,涂層質量本公司熱誠期待著有五金加工業務的各地各行業客戶與我們聯系。誠信為本,真誠為廣大客戶提供品質的五金加工產品及更完善的服務,確保品質、準時交貨、及時響應和處理客戶反饋的相關要事。